I hope you remember back to the days when 200MB/day was an incredible amount to have. :-)
There are some simple things and then some more complicated things.
Limit access by time of day
First of all, you can block times of day for connections by MAC address (advanced settings) on the Airport Extreme base station. This can keep machines from pulling down files, updates, etc., without your permission.
Cache data with a proxy server
Second, you can install a "caching" proxy server, such as Polipo http://www.pps.jussieu.fr/~jch/software/polipo/, which will allow multiple machines to access the same content, fed from your iMac instead of the Internet. You'll need to perform the same sort of proxy chaining as you currently do with GlimmerBlocker. You should look around for a caching proxy that offers plugins for ad blocking, etc.
Limit your bandwidth so you cannot exceed your daily transfer limit
Third, you could perform what is called "rate limiting", "traffic shaping," or "QoS" (Quality of Service) (see http://en.wikipedia.org/wiki/Traffic_shaping). You can do this by installing software (http://intrarts.com/throttled.html is one I have Googled but have not used) or by purchasing a home router that offers this option and putting it between your AE base station and the satellite router. Here's a list from CNET: http://reviews.cnet.com/routers/?filter=500563_5554972_
With this option, you could do some rough math to figure out, given your peak usage, how much bandwidth to allow to your network. I don't think the software solution will work with your iMac proxy solution since people do not connect through the iMac (but the caching proxy will help) so you may have to spend $50 or so on a router and configure the allowed bandwidth.
This will basically cause you to treat your 200MB/day satellite connection as a 18kbps modem assuming 24 hours a day usage. If you really only use it eight hours a day, you could have the equivalent of a 56kbps modem. Fudge up or down based on your comfort level. It will stink but you won't have overages, and you can always "turn it off" if you need to make a big download.
It will also allow your entire family to download video or other media. It will be self-correcting, in that it will be so painful to download high definition video that it won't be worth doing.
@Jason's link to SO is correct - the out-of-the-box iPad will not support Bluetooth printing. However, there are receipt printers like Blue Bamboo or the Star Mobile printer, but these solutions might not be what you're looking for.
There are iBluetooth apps now in the iOS App Store - it's possible that the vendor no longer supports the Cydia version.
Another possible solution is an app like PrintCentral, which allows for printing wirelessly over 3G and WiFi.
Best Answer
If you have the option of buying new printers, you can buy a portable Bluetooth printer for them to use. Using Bluetooth you're no longer dependent on any WiFi, and the iPad can use its WiFi to connect to a guest network for internet access or anything you like.
Using a Bluetooth printer is possible because you have an in-house built app. The app would require slight tweaking to support the printer.
For example you could use the HP PJ-763MFI Bluetooth printer which is created for use over Bluetooth with iOS:
https://www.brother.co.uk/mobile-printers/pocket-jet/pj-763mfi
The HP printer support A4/letter size paper.
Another option for smaller paper sizes are the popular Zebra printers that are certified for use over Bluetooth with iOS:
https://www.zebra.com/us/en/products/printers/mobile/mz-series.html
You can also find similar printers from Star and others.